Mechanical manufacturing

CNC punching laser

  • Laser power: 6000 watt
  • Machinable area: max. 3070 mm x 1550 mm
  • Sheet steel: up to 25 mm
  • Stainless steel: up to 25
  • Aluminum: up to 25 mm

Amada Acies

Deburring

Timesavers Grindingmaster 42-series-1350-WRB

  • Working width: 1350 mm

Straightening

 

  • Hydraulic roller leveler
  • Machinable width: max. 1250 mm
  • Material thicknesses: 0.5 – 12 mm

Bending

  • Machining length: max. 3050 mm
  • Pressing force: max. 230 t

Lathing

 

  • Travels:
  • x-axis: 200 mm
  • y-axis: approx. 51 mm
  • z-axis: 406 mm

Milling

 

  • Machining: CNC 3-axis milling
  • max. Machining size: 1270 x 508 x 635 mm

 

  • Machining: CNC 4-axis milling
  • max. Machining size: 3000 x 1340 x 30 mm

 

  • Machining: CNC 5-axis milling
  • max. Machining size: 1116 x 508 x 508 mm

Press fitting

  • Processing of bolts, nuts, bushings from M2 to M10

Welding

We are certified according to DIN EN 15085-2 (welding of rail vehicles and parts) with certification level CL1.

Robot welding

  • Welding methods: MAG, WIG
  • Material: steel, stainless steel, aluminum
  • Part dimension: max. 2300 x 1000 x 1000 mm

CNC stud welding with tip ignition

  • Material: aluminum, steel and stainless steel
  • Traversing range: 1300 x 800 mm

Spot welding

  • Steel and stainless steel up to a thickness of 6 mm
  • Aluminum up to a thickness of 3 mm

Corner seam welding

  • Material: steel, stainless steel, aluminum
  • Sheet thickness: 0.5 – 3 mm
  • Welding method: WIG
  • Welding of 90° corners with straight edge (edge length max. 500 mm)

Manual welding

  • Welding methods: MAG, MIG, WIG
  • Material: steel, stainless steel and aluminum

Painting

Paint shop:

  • Part size max.: 1000 x 1250 x 2700 mm
  • Workpiece weight: 270 Kg
  • Part pretreatment
  • 6-zone immersion process (with Bonderite NT-1 and VE rinsing)
  • Painting
  • solventborne and waterborne coatings
  • Burn-in up to max. 150°

Screen printing

  • Sieve size: 1000 x 600
  • Printing possible on a wide range of materials
  • All common 2K and stoving and powder coatings
  • Pad printing in cooperation with supplier company

Pickling

  • Material: Stainless steel
  • Part size: max. 400 x 400 x 400 mm

Advantages:

  • direct application on tarnish and pickling seams
  • intensive cleaning and activation of metal surfaces
  • gives surfaces a matt to silky gloss appearance

 

Passivation

Areas of application:

  • Machine claddings
  • Switch cabinets
  • Fasteners
  • Medical Engineering

Advantages:

  • Application possible on any surface finish
  • Improved resistance to pitting and stress corrosion cracking
  • Removal of ferritic impurities
  • Application on all alloys with chromium content above 15%.
  • Increase of resistance to thermal discoloration by approx. 150°C

Soldering

  • Manual soldering
  • Wave soldering